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Additives: Materials mixed into green sand (along with clay and water) to improve its strength, flexibility, and molding properties for better casting results.

Casting: The manufacturing process where molten metal is poured into a mold to take a specific shape as it cools and solidifies.

Finishing: Post-casting processes such as machining, painting, plating, or powder coating that improve the appearance, surface quality, and functionality of the casting.

Green Sand: A mixture of sand, clay, water, and other additives used to create molds for metal casting. “Green” refers to the mold’s damp, uncured state—not its color.

Mold Creation: The process of forming a cavity using green sand, which serves as the negative shape into which molten metal is poured during casting.

Non-Destructive Testing (NDT): Techniques used to inspect and evaluate cast components for internal or surface defects without damaging the parts themselves.

Plating: Applying a metal coating to the surface of a casting to enhance corrosion resistance, improve appearance, or provide other functional benefits.

Powder Coating: A finishing process where powdered paint is electrostatically applied to a surface and then heat-cured, forming a durable, protective, and decorative layer.

Recycled Sand: Sand that is reused multiple times within the green sand casting process, contributing to the method’s sustainability and reduced waste output.

Sand Casting: A broader category of casting processes using sand-based molds. Green sand casting is one of the most common and sustainable forms of sand casting.

Sustainability in Casting: Practices that minimize environmental impact, such as recycling sand, reducing energy consumption, and employing eco-friendly manufacturing methods.

Tooling: The patterns, molds, and related equipment needed to shape metal during the casting process. Green sand casting typically requires minimal and cost-effective tooling.