Order Open Die Forgings; Shape the Future of Industrial Manufacturing
Open Die Forgings – Versatility, Strength, and Precision for Industrial Applications
Open Die Forgings are at the heart of high-performance industries that demand strength, reliability, and dimensional precision. At Laube Technology, we specialize in crafting custom Open Die Forgings that support critical infrastructure across aerospace, oil & gas, medical, defense, energy, and marine sectors. With over 75 years of experience, Laube’s team brings deep expertise from concept to finished product, offering unmatched value at every stage.
What Are Open Die Forgings?
Open Die Forgings refer to a metal shaping process where the workpiece is deformed between multiple dies that do not completely enclose the material. This allows for larger, more complex, and customized shapes without compromising structural integrity. Open Die Forgings are ideal for low-volume, high-strength parts that need superior grain flow and mechanical properties.
Materials Used in Open Die Forgings
Open Die Forgings can be made from a wide range of materials, depending on performance requirements:
Titanium – Lightweight, high strength, corrosion resistant
Stainless Steel – Excellent corrosion resistance and durability
Alloy Steel – Optimized for strength and toughness
Nickel Alloys – High-temperature performance
Carbon Steel – Cost-effective with good mechanical properties
Aluminum – Lightweight with good formability
Trending Applications of Open Die Forgings
Open Die Forgings are constantly evolving to meet the needs of modern industries. Some of the most in-demand applications include:
Turbine Discs and Shafts for aerospace
Manifolds and Nozzles for petrochemical processing
Tooling Blocks for die & mold making
Hubs, Couplings, and Sleeves for heavy machinery
Orthopedic Implants for medical devices
Drive Shafts and Gear Blanks for energy transmission
How Open Die Forgings Are Made
The forging process begins with a heated metal billet placed between flat or contoured dies. Through repeated striking or pressing, the material is gradually formed into the desired shape. This process allows for elongation, reduction, or spreading, depending on design requirements. Key stages include:
Heating to proper forging temperatures
Initial forging to create rough shapes
Subsequent forging to achieve closer tolerances
Heat treatment for enhanced material properties
Machining for final precision and finishing
Industries That Benefit from Open Die Forgings
Open Die Forgings are vital in sectors where safety, strength, and performance are non-negotiable. These include:
Aerospace & Aviation
Oil & Gas
Construction Equipment
Military & Defense
Medical Devices
Power Generation
Marine Engineering
Mining & Earthmoving Equipment
Why Choose Laube for Open Die Forgings?
Laube Technology was established over 75 years ago and continues to lead the market with our deep knowledge of metallurgy and modern forging techniques. Our team works closely with clients from ideation to delivery, ensuring optimal outcomes for every project.
In-house design & prototyping
End-to-end project management
Certifications for industry compliance
Flexible order volumes
Strict quality control and testing
Customer Reviews
“Laube was instrumental in getting our aerospace project off the ground. Their engineering team was responsive and knowledgeable, and their forgings exceeded all specs.” – Jonathan M., Aerospace Project Lead
“We needed complex alloy parts for a petrochemical plant rebuild. Laube delivered precision, speed, and great customer service. Highly recommend.” – Elena T., Senior Buyer, Energy Sector
Who Are Potential Customers for Open Die Forgings?
If your business requires metal components that endure extreme environments or deliver consistent performance over long periods, Open Die Forgings may be right for you. Potential customers include:
Machine builders
Aerospace component manufacturers
Oil & gas equipment producers
Construction and earthmoving OEMs
Defense contractors
Power plant developers
Shipbuilding and marine manufacturers
Biomedical implant companies
Types of Open Die Forgings and Specs
| Type | Material Options | Max Size | Common Applications | Heat Treatable |
|---|---|---|---|---|
| Discs | Alloy Steel, Titanium | Up to 80” dia | Turbines, Flywheels | Yes |
| Shafts | Stainless, Carbon Steel | Up to 30 ft length | Rotors, Propeller Shafts | Yes |
| Rectangular Blocks | Alloy Steel | Custom | Die blocks, Press Rams | Yes |
| Hollow Cylinders | Nickel Alloys | Up to 40” OD | Hydraulic Sleeves, Casings | Yes |
| Step Shafts | Titanium, SS | Up to 20 ft | Motors, Driveshafts | Yes |
Glossary of Terms for Open Die Forgings
Billet: A chunk of raw metal used as the starting material.
Die: A tool used to shape metal during the forging process.
Grain Flow: The direction of the metal’s structure, which is aligned during forging for strength.
Forging Temperature: Temperature range at which metal becomes plastic enough for shaping.
Upsetting: Increasing the cross-sectional area by shortening the length.
Elongation: Stretching the billet to increase its length.
Yield Strength: The stress at which a material begins to deform plastically.
Hot Working: Deforming metal at temperatures above its recrystallization point.
Machining Allowance: Extra material added to allow for final machining.
NDT: Non-Destructive Testing, a method for checking internal flaws.
FAQ – Open Die Forgings
What’s the difference between open die and closed die forging? Open die forging uses flat dies and allows for custom shapes; closed die forging uses pre-shaped molds.
Are Open Die Forgings stronger than castings? Yes, forging improves grain flow and eliminates internal voids, making parts significantly stronger.
What tolerances can be achieved with Open Die Forgings? Tolerances typically range between ±0.03″ to ±0.125″ before machining, depending on size and shape.
What industries use Open Die Forgings the most? Aerospace, oil & gas, medical, and heavy machinery are key users.
Is heat treatment necessary? In many cases, yes. Heat treatment enhances the mechanical properties of forged parts.
Can you forge titanium using the open die process? Absolutely. Titanium is a common material due to its high strength-to-weight ratio.
Are custom sizes available? Yes, Laube specializes in custom Open Die Forgings made to your exact specs.
What’s the lead time for a typical order? Lead times vary from 4–12 weeks depending on complexity and material availability.
How do I get a quote? Contact Laube with your drawings and material specs – we’ll provide a tailored quote promptly.
Is Laube ISO certified? Yes, we maintain ISO and industry-specific certifications to meet your quality standards.
Extended Resources for Open Die Forging
Let’s Forge a Better Future Together
Looking for a reliable partner in metal manufacturing? Laube Technology is your trusted source for precision Open Die Forgings. From the spark of an idea to the final bolt in place, we’re with you every step of the way. Let’s talk about how we can support your next project.
Contact Us Today
📞 (805) 388-1050
📧 sales@laube.com
🌐 www.laube.com
Call us today (805-388-1050) to get a quick and easy quote, or fill out our contact form below.
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550 Via Alondra, Camarillo, CA 93012, United States