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Forging Precision and Strength: Discover the Power of Closed Die Forgings

Closed Die Forgings are revolutionizing the manufacturing world by providing high-strength, high-precision components across various industries. At Laube, we’ve been delivering top-tier Closed Die Forgings for over 75 years, earning a reputation for quality, reliability, and partnership. Whether you need custom parts or mass production, our team brings decades of expertise to every stage of your project—from ideation to final delivery.

What Are Closed Die Forgings?

Closed Die Forgings, also known as impression die forgings, are a metal forming process where metal is shaped by pressing it within the contours of a specially designed die. The force and confinement of the die allow for accurate and repeatable shaping of components, resulting in exceptional mechanical properties and minimal material waste.

Learn more about different forging methods on our page, Cold Forgings vs Hot Forgings. 

Why Choose Closed Die Forgings?

Precision and Consistency

Each forging is formed within a dedicated die set, ensuring accurate and uniform results—ideal for industries that require strict tolerances.

Strength and Durability

Closed Die Forgings are known for their superior grain structure and mechanical properties, often outperforming cast or machined components.

Cost-Effective at Scale

Although die creation is an initial investment, once in production, the unit cost drops significantly, making it ideal for medium to high-volume runs.

Laube’s Legacy of Excellence in Closed Die Forgings

Laube has been a pioneer in precision forging since its founding over 75 years ago. With deep expertise in metallurgy, design, and manufacturing, our team partners with clients from the concept stage to final production. Our facility is equipped with advanced forging presses and heat treatment capabilities, enabling us to produce parts ranging from a few ounces to over 100 pounds.

We understand the demands of each industry we serve and deliver solutions tailored to meet the most complex challenges.

Applications of Closed Die Forgings Across Industries

Closed Die Forgings are found in almost every heavy-duty industrial sector. Here’s how:

Aerospace

High-performance jet engine parts, structural components, and gear blanks.

Automotive

Crankshafts, connecting rods, axle beams, and steering components.

Agriculture

Tractor components, tillage tools, hydraulic fittings, and gear assemblies.

Defense

Armor plates, missile components, and combat vehicle parts.

Energy

Turbine blades, pipeline fittings, and valve bodies.

Medical

Orthopedic implants and surgical tool components.

Types of Closed Die Forgings Applications (Trending in 2025)

  1. Precision Aerospace Fittings – Ultra-strong and lightweight titanium or aluminum parts.

  2. EV Powertrain Components – Demand for closed die aluminum forgings is surging.

  3. Hydraulic Couplings – Steel-based forgings for high-pressure use.

  4. Heavy Construction Tools – Forgings designed to endure high-impact use.

How Closed Die Forgings Are Made

  1. Design Phase – CAD models and simulations are created to ensure optimal die geometry.

  2. Die Fabrication – Tool steel is machined and heat-treated to form the dies.

  3. Heating the Material – Billets are heated to forging temperature (typically 1800°F for steel).

  4. Forging – The billet is placed in the die and compressed under immense force.

  5. Trimming – Excess material is removed.

  6. Heat Treatment – Final hardening and stress relieving.

  7. Machining (if required) – Secondary finishing processes.

Difference between open and closed die forging

Materials Used in Closed Die Forgings

 

  • Carbon Steel

  • Alloy Steel

  • Stainless Steel

  • Aluminum Alloys

  • Titanium Alloys

  • Brass and Copper

Material selection depends on the specific strength, corrosion resistance, and weight requirements of the application.

Common Closed Die Forging Types & Specs

Component TypeMaterialTypical UseWeight RangeTolerance Range
CrankshaftsAlloy SteelAutomotive Engines5–50 lbs±0.01″
Landing Gear HousingsTitanium AlloyAerospace Structural20–80 lbs±0.005″
Hydraulic FittingsStainless SteelOil & Gas Equipment1–10 lbs±0.01″
Agricultural BladesCarbon SteelFarming Implements3–15 lbs±0.015″
EV Power ConnectorsAluminum AlloyElectric Vehicle Platforms0.5–5 lbs±0.01″

Who Are Our Customers?

  • OEMs in aerospace and defense sectors

  • Automotive and heavy equipment manufacturers

  • Hydraulic and pneumatic systems producers

  • Medical device manufacturers

  • Renewable energy providers

Whether you’re a small business or a multinational corporation, Laube is your partner in precision.

Client Feedback

“Laube has consistently delivered quality and on-time service for our powertrain forgings. They are a true partner in every sense.”
Senior Buyer, Tier 1 Automotive Supplier

“The team at Laube helped us bring a new aerospace bracket from idea to full production in under 90 days. Incredible service and technical insight.”
Director of Procurement, Aerospace OEM

Glossary of Closed Die Forging Terms

  • Biocompatibility: The ability of a material to perform with an appropriate host response in a specific application.
  • Fracture Toughness: A measure of a material’s ability to resist crack propagation under stress.
  • Interstitial Elements: Impurities like oxygen, nitrogen, and hydrogen that affect the mechanical properties of metals.
  • ELI (Extra Low Interstitial): A designation indicating reduced levels of interstitial elements for improved toughness and ductility.
  • Cold Rolling: A manufacturing process that improves the surface finish and dimensional accuracy of titanium.
  • Precision Forging: A technique to shape titanium into components with high strength and reliability.
  • Corrosion Resistance: The ability of a material to withstand deterioration due to chemical reactions in its environment.
  • Additive Manufacturing: A 3D printing process used to create complex and customized titanium parts.
  • Osteointegration: The process by which a titanium implant becomes integrated into bone tissue.
  • Sterilization Resistance: The ability of a material to maintain its properties after repeated sterilization cycles.

Frequently Asked Questions About Closed Die Forgings

1. What’s the difference between closed die and open die forgings?
Closed die forgings use molds to shape the metal precisely, while open die uses flat dies and is better for large, simple parts.

2. What are the advantages of closed die forgings?
Greater dimensional accuracy, better surface finish, and improved material strength.

3. Are closed die forgings cost-effective?
Yes, especially for medium to high-volume production.

4. Can Laube create prototypes?
Yes, we help clients from ideation through to final production.

5. Do you offer heat treatment services?
Absolutely. We include full heat treatment and optional secondary machining.

6. What materials do you stock?
Carbon steel, stainless steel, titanium, aluminum, and specialty alloys.

7. Are your forgings certified?
Yes, we can meet ISO, AS9100, and other industry-specific standards.

8. What is the lead time?
Typical lead times are 4–10 weeks depending on complexity and volume.

9. Do you ship internationally?
Yes, we support clients around the globe.

10. What is the minimum order quantity?
We support custom projects and scalable runs—just ask!

Extended Resources for Closed Die Forging

Let's Forge the Future Together

If you’re ready to bring strength, precision, and durability to your next component, partner with Laube. Our decades of experience, advanced capabilities, and personalized service ensure we’re the closed die forging supplier you can trust.

Contact Us Today to request a quote, schedule a consultation, or learn more about how Laube can bring your next project to life.

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