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Strength in Every Shape: Aluminum Forgings Solutions from Laube

Aluminum forgings are transforming industries with their superior strength-to-weight ratio, corrosion resistance, and excellent machinability. As a trusted name in manufacturing for over 75 years, Laube is your premier partner in aluminum forgings, offering full-service support from ideation to delivery.

Whether you’re looking for high-performance components in aerospace, automotive, defense, or agriculture, Laube delivers precision-forged aluminum parts built to exceed expectations.

Aluminum texture up close

Why Choose Aluminum Forgings?

What Are Aluminum Forgings?

Aluminum forgings are metal parts formed through compressive forces, shaping aluminum alloys into high-strength components. This process ensures exceptional mechanical properties and dimensional accuracy.

The Benefits of Aluminum Forgings

  • Lightweight yet strong – ideal for weight-sensitive applications

  • Excellent corrosion resistance – great for outdoor and marine uses

  • High thermal conductivity – used in heat exchangers and electronics

  • Enhanced fatigue resistance – perfect for dynamic loads

  • Sustainability – aluminum is 100% recyclable

Aluminum architectural structure

Aluminum Forgings for Every Industry

Trusted by Top Manufacturers Across Sectors

Aerospace and Defense

Laube’s aluminum forgings are mission-critical in aerospace structures and defense components where precision, durability, and weight savings are vital.

Automotive and Transportation

High-performance aluminum forgings reduce vehicle weight, improve fuel efficiency, and maintain structural integrity in critical auto parts.

Agriculture and Construction

Durable, corrosion-resistant, and cost-effective—our aluminum forgings are ideal for tough environments and heavy-duty use.

Marine and Recreational Vehicles

Laube’s corrosion-resistant forgings provide long-lasting performance in saltwater environments and off-road adventures.

Renewable Energy and Electronics

From wind turbine hubs to heat sinks and casings, aluminum’s thermal and conductive properties shine in modern energy systems.

Learn more about forging applications on our page about Aerospace Forgings.

 

How Aluminum Forgings Are Made

The Forging Process at a Glance

Step-by-Step Breakdown:

  1. Material Selection – Aluminum alloy choice based on application

  2. Heating – Billets heated to optimal forging temperature

  3. Forging – Mechanical or hydraulic presses shape the aluminum

  4. Trimming – Excess material removed from flash

  5. Heat Treatment – Enhances mechanical properties

  6. Finishing – Machining and surface treatment for final specs

Aluminum forging in cast

Laube manages the entire process under strict quality control to ensure reliability, consistency, and compliance with industry standards.

Types of Aluminum Forgings and Their Applications

TypeDescriptionCommon Applications
Open Die ForgingsLarge, free-form shapes with excellent grain structureShafts, hubs, and spindles
Closed Die ForgingsPrecise net-shape parts with minimal machiningAerospace, automotive, defense
Rolled Ring ForgingsSeamless, circular shapes with strong radial integrityBearings, gears, flanges
Precision ForgingsTight tolerances and minimal post-processingElectronics, medical devices
Custom Net Shape ForgingsApplication-specific and tailored designsSpecialized equipment and assemblies

 

Trending Applications in 2025 For Aluminum Forgings

  • Lightweight EV components

  • UAV (drone) parts

  • Structural aerospace brackets

  • Smart grid transmission hardware

  • Medical mobility devices

What Materials Are Used for Aluminum Forgings?

Most Commonly Used Aluminum Alloys

AlloyKey PropertiesIdeal For
6061High strength, corrosion resistanceStructural parts, transport
7075Superior strength-to-weight ratioAerospace, military
2024Excellent fatigue resistanceAerospace skins and fasteners
5083High corrosion resistance in marine useBoats, docks, ocean equipment
2011Excellent machinabilityPrecision components

Laube offers consultation on material selection to ensure the best alloy match for your application.

Customer Reviews

“We needed lightweight, high-strength parts for our drone program, and Laube delivered. Their team helped us refine our design and their forgings passed every qualification test. Truly a strategic partner.”
Sarah P., Aerospace Engineer

“Switching to aluminum forgings from Laube drastically reduced our weight per part while increasing durability. Their communication and delivery speed were excellent throughout our ramp-up phase.”
Mike G., Automotive Program Manager

Glossary of Key Forging Terms

  • Billet – A solid block of metal used as starting material in forging

  • Die – Tooling used to shape material during forging

  • Flash – Excess material expelled from die cavity during forging

  • Grain Flow – The directional alignment of metal’s microstructure

  • Heat Treatment – Controlled heating and cooling to enhance properties

  • Net Shape Forging – A forging that requires minimal post-processing

  • Open Die Forging – Forging process without a fully enclosed die

  • Preform – The initial forged shape before final forging

  • Rolled Ring – Seamless rings created through ring rolling

  • Tensile Strength – The resistance of material to breaking under tension

Who Are Our Customers?

Ideal Customers for Laube’s Aluminum Forgings

  • OEMs and Tier 1 Suppliers in aerospace, defense, and transportation

  • Procurement managers seeking U.S.-based high-quality manufacturers

  • Engineers and product developers needing lightweight, strong components

  • Government contractors requiring DFARS-compliant production

  • Medical device companies sourcing precision aluminum parts

  • Energy sector companies developing cutting-edge green tech hardware

Laube’s collaborative, vertically integrated approach ensures success from start to finish.

Extended Resources For Aluminum Forging

Ready to elevate your components with precision aluminum forgings?

Contact Laube today for a quote or consultation, and see why our clients trust us to bring their most demanding projects to life.

📞 Call us at (805) 388-1050
📧 Email: info@laube.com
🌐 Visit: www.laube.com

Let’s build something stronger, lighter, and better—together.

Call us today (805-388-1050) to get a quick and easy quote, or fill out our contact form below.


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